PFR (integral)
CSTR (rectangle)

Directions

This simulation shows how the choice of reactor type affects the volume needed to reach a target conversion, using a Levenspiel plot of \(F_{A0}/(-r_A)\) versus conversion \(X\).

  1. Choose a kinetics scenario. Use the "Normal decay" or "Autocatalytic" buttons to switch between the two rate expressions.
  2. Set the conversion. Click and drag anywhere on the chart to move the black dot along the curve. The dot's horizontal position sets the conversion \(X\).
  3. Read the areas. The red rectangle is the volume of a CSTR operating at the exit conversion; the blue shaded region under the curve is the volume of a PFR reaching the same conversion.
  4. Check the numbers. The panel on the right updates live with \(V_{CSTR}\), \(V_{PFR}\), and their ratio as you move the point.
  5. Dig deeper. Open the Details panel for the governing equations and symbol definitions, or download the Guided Inquiry worksheet for a structured set of questions to work through.

Details

Design equations

\( \displaystyle V_{CSTR} = \frac{X \cdot F_{A0}}{-r_A}\bigg|_{exit} \)
\( \displaystyle V_{PFR} = F_{A0}\int_0^{X} \frac{dX}{-r_A} \)

Kinetics used to generate the curve

Normal decay (Scenario 1):

\( \displaystyle \frac{F_{A0}}{-r_A} = \frac{20}{1.05 - X} \)

Autocatalytic (Scenario 2):

\( \displaystyle \frac{F_{A0}}{-r_A} = 150(X-0.3)^2 + 15 \)

Symbols

\(X\)Conversion of reactant A (dimensionless)
\(F_{A0}\)Molar feed rate of reactant A entering the reactor
\(-r_A\)Rate of consumption of reactant A, a function of \(X\)
\(V_{CSTR}\)Volume of a continuous stirred-tank reactor (area of the red rectangle, evaluated at the exit conversion)
\(V_{PFR}\)Volume of a plug-flow reactor (area under the curve from \(X=0\) to the exit conversion)

About

This simulation was generated by Professor David L. Silverstein and Dr. Loyal Murphy of the University of Mississippi using Google Gemini. It was modified for LearnChemE using Claude AI.